| Valves
& Actuation |
|
|
 |
SVi-II
Housing
|
- Application:
Housing for High-Tech Flow Control Valve
Instrument
- Weight:
2.34 lbs
- General:
Very complicated casting design with multiple cores and
complex parting; originally designed as die casting; over
300 machined dimensions and features; miniature
gun-drilled holes; zero cross-talk between chambers; heavily machined
casting
|
| Motion
Control |
|
|
 |
4Z
Housing
|
- Application:
Gearbox Housing for multiple reduction unit
- Weight: 5.12 lbs
- General:
Deep-pocketed bearing bores machined to +/-.0005
tolerance; Leak-proof with hydraulic oil; heavily machined
casting
|
 |
NYCTA
Gear Cover
|
- Application:
Gearbox top cover for traction gear unit used in mass transit
propulsion
- Weight
13.72 lbs
- General:
Flatness held to +/-.015 across mating surface of part (after
machining); shown with chromate conversion coating
|
 |
XG
Housing
|
- Application:
Gearbox housing for right-angle single-reduction unit
- Weight: 4.22 lbs
- General:
Multi-axis tightly toleranced machining; deep-pocketed
bearing bores machined to +/-.0002 tolerance; Leak-proof
with hydraulic oil
|
 |
Gear
Case LH
|
- Application:
Gearbox for heavy-duty motorized riding cart for elderly/disabled
- Weight: 4.00 lbs
- General:
High-volume application; inserts cast at multi-axes to avoid
machining
|
 |
4Z
Cover
|
- Application:
Gearbox Cover for multiple reduction unit
- Weight
3.96 lbs
- General:
Precision machined bearing bores machined to +/-.0005
diametrical tolerance; all bores machined to exacting true
position requirements to minimize gear noise and backlash
|
| CNC
Machined Components |
|

|
Left
Module Bracket
|
- Application:
Sand cast aluminum bulkhead for NJ Transit Rail System
- Weight
17.30 lbs
- General:
Machined aluminum sand casting for low annual usage requirements;
complicated shape; supplied fully plated with heli-coiled
holes; Single-source responsibility
|
 |
Gates
Steel
Plate
|
- Application:
Base Plate for large-scale Modern Art Installation
- Weight
9.23 lbs
- General:
Precision CNC machined carbon steel plate
|
| Cold
Plates & Heat Exchangers |
|

|
Cold
Plate 013
|
- Application:
Cast cold plate for MRI power transmission device
- Weight
11.16 lbs
- General:
Supplied complete with CNC machining; vacuum
brazing, and plating; fabricated prototype made for
pre-production; made to extreme pressure-tightness without
impregnation; specialized brazing process for cast
aluminum; high thermal conductivity
|
|

|
Cooling
Plate
|
- Application:
Cast heat exchanger plate for microprocessor board
- Weight
3.67 lbs
- General:
Fabricated stainless steel coil completely encased in cast
aluminum with excellent locational tolerances. Supplied complete with CNC machining;
high thermal conductivity
|
| Architectural &
Lighting Products |
 |
Base Cover 582
|
- Application:
Decorative base cover municipal & commerical
street lighting poles
- Weight
14.16 lbs
- General:
Aesthetically pleasing high-volume housing; much more dimensionally
repeatable than previous sand casting to allow for easy
assembly
|
 |
Turned
Top
|
- Application:
Decorative "finial" casting used in commercial lighting
- Weight: 4.16 lbs
- General:
Very successful cost savings project for customers; beautiful
as-cast surface finish; sand-core eliminated
|
 |
Mailbox
Door
|
- Application:
Highly decorative front cover for high-end mailbox
- Weight: 2.63 lbs
- General:
Tooling completely produced from computer models; advanced
gating technology employed to eliminate need for hand
grinding, thereby producing aesthetically superior parts
|
| Pumping
& Filtration |
 |
Filter
Housing
|
- Application:
Filter manifold for oil-water centrifugal seprator
- Weight: 4.27 lbs
- General:
High annual volume program; cast, machined,
pressure-tested, and anodized by Gupta; tight tolerance
multi-axis machining with undercuts and seal surfaces
|
 |
Filter
Head Large
|
- Application:
Pressure tight filter head for heavy-duty industrial air
pump
- Weight: 11.50 lbs
- General:
O-ring groove used as-cast
|
 |
PRD
Shield
|
- Application:
Pressure housing for hydraulic signaling machine
- Weight: 11.20 lbs
- General:
Combination milling and turning; seal surfaces; low annual
volume conversion from sand casting
|
 |
Filter Base
|
- Application:
Filter base for high-performance hydraulic pump
- Weight: 2.09 lbs
- General:
Passed customer pressure tightness requirements by a large
margin of safety with NO impregnation; supplied completely
pressure-tested by Gupta
|
| Fine
Art |
|

|
Gates
Corner
|
- Application:
Cast aluminum reinforcement for The Gates
installation in NYC, by Christo-Jeanne Claudefan blade for agricultural ventilation
- Weight: 8.51 lbs
- General:
Converted fabrication to reduce cost; casting designed for
comparable weight to thin-walled fabrication through
creative use of lightener pockets
|
| Agricultural
Equipment |
 |
Fan
48"
|
- Application:
Cast aluminum fan blade for agricultural ventilation
- Weight: 17.55 lbs
- General:
Single piece casting with complicated curvature; enormous
savings realized by customer; mold completely made from
"reverse-engineered" sand casting
|
 |
Combine
Gear
|
- Application:
Gear for wheat combine
- Weight: .96 lbs
- General:
Cast with minimal draft so gear teeth could be used
as-cast; hi-wear alloy to lengthen casting life in
application
|
| Light
& Heavy Truck |
 |
Van
Corner RH
|
- Application:
Curbside van corner
- Weight: 5.68 lbs
- General:
Complex curves hand carved prior to tooling manufacture;
fraction of the cost of converted sand casting; superior
finish
|
| Recreational
Products |
 |
Oil
Fill Spout
|
- Application:
Transmission component used on performance ATV's
- Weight: .13 lbs
- General:
Castings of all shapes and sizes (even smaller than this)
can be routinely cast and machined; welded seamlessly to
6061-T6 tubing
|
 |
Reel
Gear Side
|
- Application:
Pulley-mechanism for rock climbing equipment
- Weight: 2.29 lbs
- General:
No cast surface visible after all machining takes place;
zero visible porosity; shown in anodized condition
|
| Electronics &
Instrumentation |
 |
2X6 Housing
|
- Application:
Durable long-life housing for sophisticated electronics
- Weight: 1.66 lbs
- General:
Threaded inserts (4x) to eliminate drilling/tapping and
for stronger threads; smooth powder-coat ready surface finish
|
 |
Traffic
Housing
|
- Application:
Housing for traffic counting device
- Weight: 6.10 lbs
- General:
Supplied complete to customer with casting, machining, vibratory
finishing, powder-coating, and assembly
|
| Power
Transmission & Distribution |
 |
Blade
Hinge Large
|
- Application:
Structural component used in electrical power transmission
and distribution installations
- Weight: 6.62 lbs
- General:
All features as-cast; great illustration of complex shapes
attainable in Permold casting from a supplier with experience
and strong engineering
|
 |
Crank
Large
|
- Application: High-strength crank used in electrical
power transmission and distribution installations
- Weight: 4.50 lbs
- General:
Extreme high-strength application; casting surpassed field
and lab tests repeatedly
|
 |
Pipe
Coupling
|
- Application:
Motion component used in power plant equipment
- Weight: 2.90 lbs
- General:
Very successful sand-casting conversion project; machining
reduced by 80%
|
| Food
Equipment |
 |
Case
Upper
|
- Application:
Housing for high-end food-processing product
- Weight: 2.75 lbs
- General:
Polish-grade casting; entire mold cut from 3-D computer
models and data
|
 |
Scroll
|
- Application:
Auger mechanism for juicing machine
- Weight: .83 lbs
- General:
Complex shape cast with ease
|
| Power
Tools |
 |
ACA Bracket
|
- Application:
Gear for handheld power-tool for construction industry
- Weight: .81 lbs
- General:
Gear teeth used as-cast; high-strength aluminum alloy for
extra long life
|
 |
Drill
Housing
|
- Application:
Complicated housing for a high-performance portable magnetic
drill
- Weight: 7.16 lbs
- General:
Highly cored casting; highly machined to zero visible porosity
|
| Utility
& Fire Protection |
 |
Cam
Follower
|
- Application:
Bracket for self-contained breathing device
- Weight: .51 lbs
- General:
Hexagonal broaching operation; multi-axis machining
|
 |
Collar
5"
|
- Application:
Coupling casting for fire hose receptacle
- Weight: .53 lbs
- General:
Over 250,000 pcs annual production
|
| Furniture |
 |
Corner
4 Leg
|
- Application:
Connector fitting for aluminum furniture
- Weight: 1.10 lbs
- General:
Parting line minimized; high strength; mating surfaces
cast to dimension
|
| |
|
|