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Oldham coupling for vacuum compressor
Weight: 1.28 lbs

Ultra-high strength 357 Alloy casting with precision controlled heat-treatment.  High-load compressor application.  Stringent sub-surface porosity standards.

Bearing holder t-slotted plate
Weight: 4.40 lbs

Intricate T-slotted extrusion with precision machining involving heavy stock removal and close tolerance bearing bores

Electronics enclosure housing
Weight: 1.20 lbs

Extruded profile with secondary powder coating and CNC machining

CSA explosion proof cast housing
Weight: 3.40 lbs

Permanent mold casting with trimming and agency rated machined O-ring grooves for Oil & Gas industry

Stop frame casting for mat'l handling
Weight: 3.66 lbs

Permanent mold design with complex 6-sided secondary CNC Machining, heat treating, and anodizing

GM Corvette suspension bracket
Weight: 0.10 lbs

Extruded profile with secondary media tumbler and CNC machining

Cooking system manifold for gas stove ovens
Weight: 0.80 lbs

Pressure-tight extruded profile with secondary multi-axis machining and anodizing

LCD screen scoring console
Weight: 1.77 lbs

Precision aluminum casting with machining, heavy polishing, and custom metallic powder coating for flawless aesthetic

Winch drum for athletic equipment assembly
Weight: 9.17 lbs

Heavy-wall extruded profile with secondary machining to add cable track profile. Tight tolerance keyway extruded to tolerance without broaching.

UL explosion-proof LCD bezel
Weight: 2.25 lbs

Permanent mold casting with explosion-rated machined O-ring grooves

Automotive aftermarket valve cover
Weight: 3.28 lbs

Thin-wall, highly aesthetic casting with secondary gasket-groove machining and powder coating

Spiral cap solution for mechanized lifting
Weight: 0.43 lbs

Profile 6061-T6 extrusion with complex secondary machining, involving close profile tolerances and heavy contouring.

Extruded pump heat sink
Weight: 0.25 lbs

Thin wall, high volume production extrusion with secondary slotting

Explosion proof chrometograph housing
Weight: 26.5 lbs

Three part cast assembly with secondary powder coat, CNC machining of flame-path resistant threads, sub-assembly, and custom packaging

Pallet design robotic actuation solution
Weight: 38.0 lbs

Over 3ft. x 3ft. permanent mold cast design with heavy secondary CNC Machining, revealing no porosity

Earth mover heat sink enclosure
Weight: 42.0 lbs

Complex cast design with thin-walled fins and large pressure-tight bosses, supplied complete with welded handles and CNC Machining

Marine industry stabilizer frame
Weight: 71.4 lbs

Over 4ft. wide design, manufactured on the largest permanent tilt pour machine in the industry.

Mobile medical cart for cervical scanning
Weight: 12.5 lbs

Highly contoured cast design with secondary weld assembly, powder-coating, machining, and mechanical polishing

Multi-functional robot support base
Weight: 33.0 lbs

Rangy cast design with secondary powder-coat, machining, and assembly, capable of supporting over 1/2 ton

Medical operating room lighting yoke
Weight: 3.39 lbs

Sand core design with powder-coating, machining, and polishing to meet stringent medical industry standards.

AR upper receiver
Weight: 0.64 lbs

Sand core design with heavy secondary machining and tumble to meet ATF industry standards

Connector fitting for aluminum furniture
Weight: 1.10 lbs

Load-bearing casting with parting line minimized and mating surfaces cast to dimension

Coupling casting for fire protection
Weight: .53 lbs

Over 250,000 pcs annual production

Bracket for self-contained breathing device
Weight: .51 lbs

Hexagonal broaching operation on raw cast pilot holes

High-performance magnetic drill housing
Weight: 7.16 lbs

Highly cored casting with many varying walls that gets heavily machined

Gear for concrete finishing tool
Weight: .81 lbs

Gear teeth used as-cast. High-strength aluminum alloy for extra long life and wear resistance.

Auger mechanism for food equipment
Weight: .83 lbs

Complex helical shape cast with minimally invasive parting line, supplied complete with machining and burnishing

Case for commercial butchering application
Weight: 2.75 lbs

Polish-grade casting for food equipment industry

Power plant switching actuation coupling
Weight: 2.90 lbs

Very successful sand-casting conversion project where secondary machining was reduced by over 80%

High-strength Tenzaloy crank
Weight: 4.50 lbs

Used in electrical power transmission and distribution installations where high ductility is essential; casting surpassed field and lab fatigue tests repeatedly

Electrical power transmission blade hinge
Weight: 6.62 lbs

All features as-cast with no machining required; fantastic illustration of the geometric possibilites of the permanent mold process

Solar-powered traffic management device
Weight: 6.10 lbs

Supplied complete to customer with casting, machining, vibratory finishing, powder-coating, and hinge-pin/gasket assembly

Shatter and tamper resistant keypad housing
Weight: 1.66 lbs

Threaded inserts (4x) to eliminate drilling/tapping and stronger threads; smooth powder-coat ready surface finish

Reel mechanism for safety harness equipment
Weight: 2.29 lbs

100% of cast surface machined away with zero visible porosity, shown in robust hard-coat anodized condition

Oil fill boss used on ATV transmission
Weight: .13 lbs

High usage casting was seamlessly welded to 6061-T6 aluminum tubing without any resulting leaks in highly automated robotic setting

Box truck corner
Weight: 5.68 lbs

Complex curves manually reproduced for tooling manufacture; tremenedous cost savings over sand casting with superior surface finish

Gear for wheat combine
Weight: .96 lbs

Cast with minimal draft so gear teeth could be used as-cast without any costly hobbing operations; hi-wear alloy to lengthen casting life in application

Agricultural ventilation fan
Weight: 17.55 lbs

Over 5 ft in diameter; cast with precision to minimze post balancing needs; mold completely made from "reverse-engineered" sand casting

Structural corner for The Gates installation
Weight: 8.51 lbs

Design authorized by world-renowned installation artist, Christo-Jeanne Claude. Converted from aluminum weldment to reduce cost and weight; creative use of lightener pockets

Filter base for high-performance oil pump
Weight: 2.09 lbs

Passed customer pressure tightness requirements by a large margin of safety with NO impregnation; supplied completely fabricated, tested, and assembled

Pressure housing for signaling machine
Weight: 11.20 lbs

Low annual quantity conversion from sand casting made possible with minimal tooling expense; precision machined O-ring grooves with no porosity

Filter head for heavy-duty mining pump
Weight: 11.50 lbs

Heavy-walled casting with high-pressure O-ring grooves used as-cast; tight porosity specifications

Manifold for oil-water centrifugal seperator
Weight: 4.27 lbs

Cast, machined,pressure-tested, and anodized by Gupta for world-leading OEM; tight tolerance multi-axis machining with undercuts and seal surfaces

Luxury architectural mailbox door
Weight: 2.63 lbs

Proprietary gating technology employed to eliminate need for hand grinding, leading to superior aesthetics and repeatability

Decorative finial for commercial lighting
Weight: 4.16 lbs

Beautiful as-cast surface finish; sand-core eliminated with creative coring techniques

Fluted architectural base cover
Weight: 14.16 lbs

Decorative base cover used in municipal & commercial street lighting pole applications; much more dimensionally repeatable than previous sand casting to allow for easy assembly

Cooling plate for microprocessor board
Weight: 3.67 lbs

Fabricated stainless steel coil completely encased in cast aluminum with excellent heat transfer with no danger of media leaks

Cold plate for MRI power transmission
Weight: 11.16 lbs

Supplied complete with CNC machining, vacuum brazing, and plating; made to extreme pressure-tightness without impregnation; specialized brazing process for cast aluminum; high thermal conductivity

High-load base flange
Weight: 9.23 lbs

Precision CNC machined aluminum plate for maximum tensile strength

Large sand-cast aluminum bulkhead
Weight: 17.30 lbs

Precision sand cast aluminum bulkhead for NJ Transit Rail System; over 4 ft x 2.5 ft; supplied fully plated with heli-coiled holes

Gearbox Housing
Weight: 5.12 lbs

For multiple reduction unit; Deep-pocketed bearing bores machined to +/-.0005 tolerance; Leak-proof with hydraulic oil

Gearbox top cover for traction gear unit
Weight: 13.72 lbs

Used in critical mass transit propulsion application; Flatness held to tight tolerance across mating surface of part (after machining); shown with gold chromate coating .

Gearbox for motorized riding cart
Weight: 4.00 lbs

Gearbox for heavy-duty motorized riding cart for elderly/disabled; inserts cast at multi-axes to avoid 100% of machining and increasing thread durability

Gearbox for right-angle single-reduction unit
Weight: 4.22 lbs

Multi-axis tightly toleranced machining; deep-pocketed bearing bores machined to +/-.0002 tolerance; Leak-proof with hydraulic oil at pressure.

Intricate flow control valve housing
Weight: 2.34 lbs

Very complex design with multiple cores and complex parting, originally designed as die casting; over 300 machined attributes; miniature gun-drilled holes with zero cross-talk between chambers

Gearbox cover for multiple reduction unit
Weight: 3.96 lbs

Precision machined bearing bores machined to exacting true position requirements to minimize gear noise and backlash.